What makes sure that an aircraft’s system works flawlessly at 35,000 ft? What guarantees that military equipment will function perfectly under extreme conditions? Behind these critical operations are components that must meet extraordinarily rigorous standards–specifically, AS9100D certified pressure sensors. SUCO ESI North America has achieved this prestigious certificate through its UK manufacturing facility ESI Technology Ltd. This marks a significant improvement in their aerospace- and defense-related offerings. We provide pressure sensors to all of North America, including the United States, Canada, and Mexico.
What does AS9100D certification mean for Aerospace Pressure Sensors?
Aerospace and Defense Industries have zero tolerance for failure. Every component must be absolutely reliable when lives and missions are at stake.
Aerospace Quality: Understanding the Gold Standard
AS9100D represents the pinnacle in quality management systems designed specifically for aerospace, defense, and aviation manufacturers. AS9100D builds on ISO 9001 and adds aerospace-specific requirements that address:
- Safety and reliability of products
- Risk management in the production process
- Traceability and configuration management
- Preventing counterfeit parts
- Documentation and records-keeping
This certification is for pressure sensors and other critical parts. It ensures that every unit that leaves the production facility will meet exacting standards, which often exceed typical industry requirements. AS9100D certified companies have 65% less quality issues than non-certified manufacturers, according to industry statistics.
View Certificate
Aircraft Systems: The critical role of certified sensors
The modern aircraft relies on hundreds of sensors that work in harmony. These sophisticated devices, which monitor everything from cabin pressure to engine performance, provide constant data for safe and efficient flights.
AS9100D aerospace pressure sensors are certified by ESI and deliver critical measurements for a wide range of aircraft applications.
- Engine pressure ratio monitoring
- Hydraulic pressure management
- Fuel system monitoring
- Environmental control systems
- Landing gear hydraulic pressure
- Surface positioning for flight control
These applications require unfailing accuracy in extreme conditions of temperature, vibration and altitude, where industrial sensors will fail quickly or give unreliable readings.
Defense Test Sensors: The Engineering Excellence Behind them
The military and defense industries present unique challenges which require specialized sensor solutions that are backed up by strict quality processes.
Meeting Extreme Environmental Demands
Defense equipment is used in the harshest conditions, including arctic temperatures and desert heat. It can also be found on submarines or high-altitude reconnaissance. SUCO ESI’s AS9100D-certified defense test sensors have been engineered to maintain accuracy and stability in these extreme environments.
This certification validates the sensors’ ability to withstand:
- Extreme temperatures from -65 deg F up to +300 deg F
- Shock loads of up to 100g
- Vibrations at different frequencies that are sustained
- Exposure to hydraulic fluids and fuels
- Electromagnetic Interference without Degradation
The AS9100D certification is a process that documents and validates the extensive testing protocols, advanced materials, and specialized manufacturing techniques.
The Enhanced Traceability and Security Requirements
The supply chain must be secure and components must be traceable. The AS9100D certificate ensures that SUCO ESI North America implements the following:
- Secure manufacturing processes to prevent unauthorized access
- Traceability of materials from raw material to final products
- Documentation of the manufacturing process in detail
- Verification of component authenticity
- Safe handling of technical specifications and data
As defense contractors fight sophisticated counterfeit components, and supply chain vulnerabilities, these security measures become increasingly important.
Engine System Sensors: the Heart of Aircraft Performance
The extreme conditions of aircraft engines, including temperature, vibration and criticality, are a challenge for pressure sensors.
Precision under Pressure: Monitoring critical engine parameters
Modern turbine engines are operated with extremely tight tolerances. This requires precise monitoring of many pressure points in order to ensure safety and optimal performance. AS9100D certified engine systems sensors provide:
- Monitoring of oil temperature and pressure
- Fuel pressure is measured throughout the fuel supply system
- Compressor stage ratios
- Measurement of exhaust gas pressure
- Monitoring of the Bleed Air System
This certification guarantees that measurements are accurate to within +-0.1%, even in extreme conditions such as those experienced during takeoff when temperatures can reach 2,000degF and vibrations are at their maximum.
Reliability that Prevents AOG Situations
AOG situations can cost airlines on average $150,000 per hour. Sensor failures, which can cause false alarms or miss actual problems, are a major contributor to these costly disruptions. SUCO ESI’s AS9100D Certification proves that their sensors meet reliability standards to help prevent these scenarios.
The certification process validates
- Rates of Mean Time Between Fault (MTBF), which exceed industry standards
- Comprehensive Failure Mode Analysis
- Documented tests under life-accelerated conditions
- Controlling the manufacturing process statistically
- Test 100% of the finished product functionality
This focus on reliability translates directly to reduced maintenance events and increased aircraft availability–critical factors for both commercial and military aircraft operations.
AS9100D certified aircraft sensors offer a competitive advantage
Selecting components that are properly certified is not just about complying with regulations, but also about gaining a competitive advantage.
Supplier Qualification Process Streamlined
In the aerospace and defense industries, OEMs and Tier 1 Suppliers maintain strict supplier qualification processes. By achieving AS9100D Certification, SUCO ESI North America simplifies the process for its customers.
- Ready-made quality documentation packages
- Aerospace standards compliance demonstrated
- Reduction in the need for audits and qualifications specific to customers
- Integration of approved suppliers into the list faster
- Included seamlessly in regulatory compliance documents
The streamlined qualification process will result in a faster implementation of projects and a reduced administrative burden, both for SUCO ESI as well as their customers.
Global Recognition and Market Access
AS9100D is a standard that is widely recognized:
- Entry into new geographic markets made easier
- Enables participation in multinational defense programs
- Export documentation simplified and compliant
- Compatibility with global aerospace supply chain
- International aerospace manufacturers: Opportunities to collaborate
This international recognition provides customers with a consistent level of quality, regardless of the location where their products may be deployed or the regulatory authority that has jurisdiction.
Future Innovations in Aerospace and Defense Sensing Technology
The AS9100D Certification allows SUCO ESI North America to continue the advancement of pressure sensing technologies for the next generation of aerospace and defense applications.
Next-Generation Materials and Manufacturing
The AS9100D certification allows SUCO ESI North America the ability to use advanced manufacturing techniques, such as:
- Additive manufacturing of complex sensor geometries
- Ceramic pressure elements for extreme temperatures
- Surface treatments at nano-scale for increased stability
- Specialized alloys resistant to hydrogen embrittlement
- Integrated electronics with enhanced EMI Protection
The sensors will have improved accuracy, longer lifespan, and increased resistance to environmental stresses, all of which are critical for the next generation of aerospace and defense systems.
Integrating Digital Systems with IoT
Modern aerospace and defense systems increasingly rely upon digital integration and data analysis. SUCO ESI’s AS9100D-certified pressure sensors were designed with these requirements and offer:
- Direct system integration with digital output options
- Diagnostic capabilities enhanced
- Edge analytics embedded processing
- Advanced filtering reduces signal noise
- Communication protocols that are secure
These capabilities are designed to support the industry’s shift towards predictive maintenance, real time monitoring, and data driven operational decisions.
Certified Excellence: Partner with SUCO ESI North America
SUCO ESI North America is proud to announce that ESI Technology Ltd has achieved AS9100D Certification. This certification represents a major milestone and gives aerospace and defense manufacturers the opportunity to access sensor technology that meets industry standards.
Comprehensive Support for the Project Life Cycle
SUCO ESI North America provides comprehensive support, including:
- Expert consultation during specification development
- Custom Engineering for Specialized Applications
- Testing and prototyping
- Documentation for regulatory compliance
- Support and obsolescence Management
The end-to-end service ensures that their sensors can be successfully integrated into the most demanding aerospace applications and defense applications.
The Commitment to Continuous improvement
The AS9100D Standard emphasizes continuous improvement and adaption to changing requirements. SUCO ESI embraces this philosophy and is constantly improving their:
- Increased efficiency in manufacturing processes
- Test protocols to ensure greater reliability
- Materials for improved performance
- Improved traceability through quality management systems
- Customer Support Processes for Responsive Service
This commitment will ensure that SUCO ESI sensor technology is at the forefront in performance and reliability as aerospace and defense requirements continue to evolve.
Certified Sensing Excellence: Elevate Your Aerospace and Defense Systems
Whether your project involves designing the next generation of aircraft systems, upgrading testing equipment for defense, or developing innovative engine monitoring solutions, SUCO ESI offers certified expertise, proven reliability, and innovative technology—contact SUCO ESI North America to discover how our AS9100D-certified pressure sensors can enhance the performance, reliability, and compliance of your aerospace or defense systems, helping you achieve new levels of engineering excellence.
>Learn more about SUCO Aerospace Pressure Sensors
Contact SUCO ESI North America for your pressure sensor needs at 561-989-8499